Tuesday, March 20, 2012

Creating My Table With Reclaimed Flooring

I officially entered the Bold Doors competition. This competition is all about artistic expression using reclaimed materials. The requirement is that the entry must incorporate a reclaimed door. Some of the examples on their site show doors decorated in various ways, but since the entries will be displayed at local business, their guidance is to think small. My thought is to build a hallway table using reclaimed oak floors for the legs and a door for the top. My goal is for it to be 99% reclaimed wood.

Here are my materials, about 12 square feet of oak flooring and a cupboard door made from ¾" plywood. I carefully remove the nails and staples from the flooring pieces and rip the pieces thick enough to allow two ¼" diameter beads to be cut along the edge. Three boards glued together will provide space for six beads and any seam from gluing the pieces will be hidden between rows of beads.

I plan to use my Mission Style stain technique which will highlight interesting grain patterns in the oak. The plain sawn flooring has long grain patterns that aren't attractive - at least to me. Looking at the side of the wood flooring, the end grain pattern has short flake and ray patterns that are the hallmark of Arts & Crafts furniture. I've glued a piece of quarter-sawn piece veneer to what was the surface of the floor in order to cover the boring long grain.

Here I show a table leg with beads cut on a router table. I start applying the stain finish before construction because its easier to sand. The first step is to use a Mahogany Gel Stain. I wipe the stain off across the grain in order to leave the pigment in the grain. After 24 hours, I use a 150 grit sandpaper and sand off most of the color leaving the pigment in the grain. It will look much better after spraying with a dye stain. Next step, cutting mortise and tenon joints for constructing the table.



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