Thursday, March 21, 2013

Sliding Dovetail Update

For my kitchen cabinet project, I wanted to use a modular approach to installing cabinets. Typically each cabinet is standalone, and are bolted together as they are installed. This means that between the cabinets are two walls, the right side of the cabinet on the left and the left side of the cabinet on the right. In furniture cabinets, only one wall would be used. I'm using sliding dovetails to allow cabinets to be interconnected while sharing a common wall.

The final cabinet will consist of five interconnected cabinets. The center cabinet shown below will hide trash and recycle containers on a pull out shelf. I plan to install this cabinet into the kitchen and then connect additional cabinets by sliding their walls into the corners of the installed cabinet.


  


The jig that I described in my sliding dovetail blog entry is working well. The cabinet sides are square and secure and if I need to use my router table for something else, the jig allows me to replicate the precise positions necessary to duplicate a cut.

Mission Style Finishing

Quarter-sawn white oak veneer purchased from Certainly Wood is used on most of the exposed wood surfaces. The panel frames on the pull out drawer face were made from recycled oak flooring. To have a 1" wide frame, I've ripped and glued together two flooring pieces. A white oak veneer hides the glue seam. To strengthen this frame, I've inserted dowels (shown on the left) and then to hide them, I applied another piece of veneer (shown on right).

Since this blog is oriented to wood finishing, I wanted to discuss my revised Mission Style finishing treatment.
I do a lot of Mission Style finishing and have some recipes on my blog. Here are my NEW easiest steps, with most products available from your local big box store.


  1. Sand the wood surface to 150 grit.
  2. Use a very diluted water-based dye stain. It should look like a weak tea. This dye colors the wood but allows the rays and flakes to still be visible. Spray the dye if possible, otherwise flood the surface. For the dye, I use TransTint. It's in the jar on the left in this picture.
  3. Let the dye dry thoroughly and then spray with an unwaxed shellac (Bulls Eye, next to the dye in the picture). This protects the dye from subsequent steps.
  4. I use Minwax Gel Stain to highlight the grain and figure in the wood (third from the left). I mixed one part Mahogany to four parts Antique Maple to get the color I wanted. After a minute or so, wipe the stain off across the grain. This leaves stain in the grain.
  5. This is important, let the stain completely dry overnight. And because it is still cold in my garage, I can't use a water-based finish. I sprayed four coats of satin lacquer from Deft for the finish. Each coat will magnify the wood patterns.
 The major new techniques in this project have been Sketchup and sliding dovetail joints. So far, I'm happy with both.